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DFLZ KD Project Planning and Implementation

DFLZ provides one-stop service for KD design, equipment procurement, installation and commissioning, trial production, and SOP guidance. We can design and build different level of KD factories based on customer needs.

Welding Shop

KD-1bzk
KD-2ql2
KD-310c5d

Welding Shop Reference

Item

Parameter/Description

Unit per hour (JPH)

5

10

One shift production capacity (8h)

38

76

Annual Production capacity (250d)

9500

19000

Shop dimension (L*W)/m

130*70

130*70

Line description (manual line)

Engine compartment line, Floor line, Main line + Metal fitting line

Engine compartment line, Floor line, Main line + Metal fitting line

Shop structure

Single floor

Single floor

Total Investment

Total Investment = Construction investment + welding equipment investment + jigs and fixtures investment

Painting shop

KD-42b0
kd-5

Painting Shop Reference

Item

Parameter/Description

Unit per hour (JPH)

5

10

20

30

40

One shift production capacity (8h)

40

80

160

240

320

Annual production capacity (250d)

10000

20000

40000

60000

80000

Shop dimension (L*W)

120*54

174*66

224*66

256*76

320*86

Shop Structure

Single floor

Single floor

2 floors

2 floors

3 floors

Building area (㎡)

6480

11484

14784

19456

27520

Pre-treatment & ED type

Step-by-step

Step-by-step

Step-by-step

Continuous

Continuous

Primer/color/clear paint

Manual spraying

Manual spraying

Robotic spraying

Robotic spraying

Robotic spraying

Total Investment

Total Investment = Equipment investment +Construction investment

Assembly shop

KD-64ps
KD-7kfw

Trim Line

KD-8cei

Underbody Line

KD-9r5m

Front Windshield Robot-Assembling Station

KD-10u8f

Panoramic Sunroof Robot-Assembling Station

KD-117zu
KD-12s7a

Test Road

Assembly Shop Reference

Item

Parameter/Description

Unit per hour (JPH)

0.6

1.25

5

10

One shift production capacity (8h)

5

10

40

80

Annual production capacity (2000h)

1200

2500

10000

20000

Shop Size (L*W)

100*24

80*48

150*48

256*72

Assembly shop area (㎡)

2400

3840

7200

18432

Warehouse area

/

2500

4000

11000

Test road area

/

/

20000

27400

Total Investment

Total Investment = Construction investment + Equipment investment

Overseas Loading Guidance

KD-13qfb
KD-14sxt
KD-1552q
KD-16iye
KD-1751i
KD-18esx

Glimpse of DFLZ Overseas Factories

Middle East CKD Factory for Passenger Vehicles

dfuyt26b

CKD Factory

KD-25bdoKD-269li

Painting Shop

KD-205pj
KD-246w6
KD-21qjn
KD-22ryb
KD-23pdi

Welding Shop

KD-27ttf
KD-28vvs
KD-29ra5

Assembly Shop

Middle East SKD Factory for Commercial Vehicles

KD-308n8

Assembly Shop

KD-319lm

Chassis Line

KD-3234n

Engine Line

North Africa SKD Factory for Passenger Vehicles

KD-336qk

Assembly Shop

KD-34f5r
KD-35gx7KD-36t1e

Low-Cost Underbody Line

Central Asia CKD Factory for Passenger Vehicles

KD-37boi
KD-38x9k

Aerial View

KD-392g6

Body In White Feeding Area

KD-40f1c

Trim Line

KD-43bse

Final Line

KD-41pkm
KD-42v0k

Underbody Line

DFLZ KD Workshop

DFLZ KD workshop is located in the Commercial Vehicle Base, covering an area of 45000㎡, it can meets the packing of 60, 000 units (sets) of KD parts per year; We have 8 container loading platforms and a daily loading capacity of 150 containers.

KD-4420n
KD-45bxs

Aerial View

KD-462ur

Full-Time Monitoring

KD-47j93

Container Loading Platform

Professional KD Packing

KD Packing Team

A team of more than 50 people, including packing designers, packing operators, testing engineers, equipment maintenance engineers, digitization engineers, and coordination personnel.

More than 50 packing design patents and participation in industry standard formulation.

KD-48l0d
KD-49dk1

Packing Design and Verification

KD-50pjj

Strength Simulation

KD-510tw

Maritime Shipping Simulation Test

KD-52y34

Container Road-Shipping Test

Digitization

yhrff0a

Digital Data Collection and Management
Data Platform

KD-541mij

Scan Code Storage System and QR Code Positioning

VCI(Volatile Corrosion Inhibitor)

VCI is superior to traditional methods, such as rust prevention oil, paint, and coating technology.

KD-55qmt

Parts Without VCI VS Parts With VC

KD-56uj5KD-57846

External Packing